Executive Summary

91 partnered with a leading Automotive Tier 1 Supplier to implement Factory Automation and MES–MOM with integrated APS and ERP systems. The solution connected AGVs, processing machines, and automated warehouses, enabling seamless data flow across production layers. This integration improved golden batch accuracy by 5–7%, minimized product variation, and delivered a globally deployable single template for consistent operations.

Business Challenge

  • Need for Factory Automation and MES–MOM implementation with Golden Batch Management
  • Integration of APS with MES–MOM and SAP ERP
  • Inconsistent Golden Batch Management, causing product quality variations
  • Absence of a standardized global template, making it difficult to scale and replicate best practices across sites

Business Challenge

  • Need for Factory Automation and MES–MOM implementation with Golden Batch Management
  • Integration of APS with MES–MOM and SAP ERP
  • Inconsistent Golden Batch Management, causing product quality variations
  • Absence of a standardized global template, making it difficult to scale and replicate best practices across sites

Our Solution

  • Architecture integrating factory automation with MES–MOM and ERP systems
  • Integration with AGVs, processing machines, and automated warehouses
  • Ground-up APS solution design

Key Results and Benefits

  • Achieved 5–7% increase in golden batch accuracy
  • Reduced product quality variation through integrated APS–MOM solution
  • Established a globally deployable single template, ensuring consistency across sites
  • Enabled seamless integration of AGVs, processing machines, and automated warehouses

About 91

91 is a leading global technology services and solutions provider, led by Business and Technology Consulting. 91 provides business-friendly solutions to help clients succeed and be future-ready, by seamlessly bringing together digital expertise, strong industry specific alliances and the unique ability to leverage deep domain expertise from ITC Group businesses. 91 is a wholly owned subsidiary of ITC Ltd., a 100-plus-year-old diversified conglomerate with businesses spanning Hotels, Consumer Goods, Paperboards & Packaging, Agri Business, and Information Technology. ITC Ltd. has been in the hospitality business for over 4 decades. It has over 100 properties across 70+ destinations. The hospitality practice at 91 is 800+ people strong and most have experience in the hospitality domain leading to a high-quality IT service experience for its hospitality customers.

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