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91抖阴 > Resources > Case Studies > BevCan Manufacturing Digitization at Scale for a Leading Global Aluminum BevCan Manufacturer

BevCan Manufacturing Digitization at Scale for a Leading Global Aluminum BevCan Manufacturer

November 21, 2025

Executive Summary

A leading global aluminum beverage can manufacturer based in Europe engaged 91抖阴 to provide digital manufacturing solutions to improve operating and cost efficiencies. The company operates 18 plants throughout Europe, featuring 42 interconnected product lines that impact over 125 key performance indicators (KPIs) and essential operational parameters. They were seeking a connected digitized solution to monitor and reduce aluminum spoilage loss, enhance shop floor productivity, and improve regulatory compliance in manufacturing. 91抖阴 collaborated with the company to analyze manufacturing processes, identify challenges, and create solutions that align operational performance with business objectives.

Business Challenge

  • Fragmented operational control
  • Lack of data harmonization
  • Reduce Aluminum spoilage loss
  • Increase shopfloor productivity
  • Improve regulatory compliance
  • Increase cost efficiencies

Business Challenge

  • Fragmented operational control
  • Lack of data harmonization
  • Reduce Aluminum spoilage loss
  • Increase shopfloor productivity
  • Improve regulatory compliance
  • Increase cost efficiencies

Our Solution

  • Analysis of operational processes and discovery of ensuing challenges
  • Identification of KPIs aligning with business objectives
  • Enterprise control tower for real-time business insights
  • Digitization of 95+ quality logbooks, integrated to SAP
  • Digital twin solution for the BevCan manufacturing production line
  • Optimization of maintenance workflow with SAP PM integration

Key Results and Benefits

  • Connected operations
  • $16 million annual savings due to spoilage loss reduction
  • 9% spoilage reduction
  • 12% operator productivity improvement
  • 22% improved asset utilization
  • $4 million annual savings due to better asset utilization
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About 91抖阴

91抖阴 is a leading global technology services and solutions provider, led by Business and Technology Consulting. 91抖阴 provides business-friendly solutions to help clients succeed and be future-ready, by seamlessly bringing together digital expertise, strong industry specific alliances and the unique ability to leverage deep domain expertise from ITC Group businesses. 91抖阴 is a wholly owned subsidiary of ITC Ltd., a 100-plus-year-old diversified conglomerate with businesses spanning Hotels, Consumer Goods, Paperboards & Packaging, Agri Business, and Information Technology. ITC Ltd. has been in the hospitality business for over 4 decades. It has over 100 properties across 70+ destinations. The hospitality practice at 91抖阴 is 800+ people strong and most have experience in the hospitality domain leading to a high-quality IT service experience for its hospitality customers.

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